Transposed Conductor
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Transposed Conductor

Transposed Conductor

Our continuously transposed conductors (CTC) feature precision transposition weaving with multiple enameled flat wires, delivering high mechanical strength and superior loss reduction for large oil-immersed power transformer windings.

• Single conductor dimensions: thickness 0.90–3.15mm, width 2.50–13.00mm; overall height ≤120mm, width ≤26mm.

• Transposed strand count: 5–80 (odd or even optional); width-to-thickness ratio 2.0–9.0 for optimized performance.

• Significantly reduces circulating and eddy currents caused by leakage magnetic fields; improves winding space utilization.

• Available in paper-insulated, self-adhesive, semi-hard, polyester-imide, and polyester film variants for diverse applications.

• Fast delivery, reliable quality, responsive service, and extensive project experience backed by our company.

 

Products Description

 

Continuously Transposed Conductors (CTC) are engineered for high-performance transformer windings. They consist of multiple enameled flat wires arranged in a two-column matrix and are manufactured through precision transposition weaving and specialized insulation wrapping processes. This product is primarily used in windings for large oil-immersed power transformers, reactors, and high-capacity dry-type transformers.

The use of CTC significantly increases winding space utilization, optimizes overall transformer structure, reduces overall size and cost, and effectively suppresses circulating and eddy current losses caused by leakage magnetic fields. Additionally, CTC offers high mechanical strength, simplified winding processes, and shorter production cycles, making it a key material for enhancing transformer efficiency and reliability.

 

Technical Specifications

 

Continuously Transposed Conductors(CTC)

CTC Strips

Odd or Even

Max Overall Dimension

Radial size:120mm(Tolerance±0.05mm)

Axial size:26mm(Tolerance±0.05mm)

Single Conductor

Thicknesst1:0.90-3.15mm(Tolerance±0.01mm)

Width w1:2.50-10.00mm(Tolerance±0.01mm)

Width/Thickness Ratio of Single Conductor

2.0

Thickness of Acetal Layer

0.08-0.12mm

Thickness of Self-adhesive layer

0.03-0.05mm

If the specifications is out of the above range,please contact us.

 

Product Series

 

- Paper-insulated polyvinyl acetal enameled CTC

- Paper-insulated self-adhesive polyvinyl acetal enameled CTC

- Paper-insulated self-adhesive semi-hard polyvinyl acetal enameled CTC

- Paperless bundled polyvinyl acetal enameled CTC

- Step-transposed composite conductors

- Inner-shield transposed composite conductors

- Polyester-imide enameled CTC

- Polyvinyl alcohol combined with polyester film insulated CTC

 

Technical Parameters

 

- Number of transposed strands: 5–80 (odd or even optional)

- Overall dimensions: Height ≤ 120 mm, Width ≤ 26 mm (Tolerance ±0.05 mm)

- Single conductor dimensions:

- Thickness a: 0.90–3.15 mm (Tolerance ±0.01 mm)

- Width b: 2.50–13.00 mm (Tolerance ±0.01 mm)

- Recommended width-to-thickness ratio (b/a): 2.0 < b/a < 9.0

- Enamel and adhesive layer thickness:

- Enamel thickness: 0.08–0.12 mm

- Self-adhesive layer thickness: 0.03–0.05 mm

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